How to Get BIS ISI Certification for Calcined Clay-Based Portland Pozzolana Cement

Think of the risks involved in the construction of commercial buildings, bridges, or residential projects when the cement that is being used does not adhere to the necessary quality requirements. There could be dire consequences to these activities.

In order to avoid such risks, the Bureau of Indian Standards (BIS) has put into place strict quality requirements for all types of cement that are manufactured in India. These include, but are not limited to, Calcined Clay Based Portland Pozzolana Cement (PPC). This particular cement falls under IS 1489 (Part 2), and must satisfy the necessary BIS requirements before it is eligible to receive the ISI mark.

Applying for BIS ISI Certification for Calcined Clay Based Portland Pozzolana Cement is a necessity, as it shows that the product has met the national standard for quality and safety. Regardless of whether you are an Indian Manufacturer or are planning to export cement from abroad, BIS certification will ensure customer satisfaction and confidence.

In this blog, we will tell you everything there is to know about BIS ISI Certification for Calcined Clay Based Portland Pozzolana Cement.

What is BIS ISI Certification for Calcined Clay Based Portland Pozzolana Cement?

BIS ISI Certification for Calcined Clay-Based Portland Pozzolana Cement is one of the numerous kinds of product certifications provided by the Bureau of Indian Standards (BIS) as per the provisions of the BIS Act, 2016 & BIS (Conformity Assessment) Regulations 2018.

The certification is an assurance that the cement complies with the quality requirements as prescribed in:

Applicable Indian Standard

Manufacturers can use the ISI mark only after receiving a valid BIS licence.

Why is BIS ISI Certification Mandatory?

The Government of India has made the ISI certification of certain cement products mandatory as per the relevant Quality Control Orders (QCOs) issued by the Department for Promotion of Industry and Internal Trade (DPIIT). The QCOs prevent the manufacturing, selling, importing, distributing, or storing of cement products that have not been certified by the BIS.

The importance of obtaining BIS certification in India includes:

• Ensuring standardized quality of the product
• Safety of the public during construction
• Building consumer trust
• Fair market competition
• Compliance with regulations
• Preventing low-quality cement from entering the market

The certification is also a competitive advantage for manufacturers.

Legal Framework Governing Certification

These certifications are regulated under the following laws:

• Bureau of Indian Standards Act, 2016
• BIS (Conformity Assessment) Regulations, 2018
• IS 1489 (Part 2) – Calcined Clay Based Portland Pozzolana Cement
• Orders of Quality Control (OQC) of Government of India

It is incumbent upon the manufacturers to follow the relevant guidelines laid down by BIS before applying for certification.

Key Aspects Manufacturers Should Know

Prior to undertaking the BIS ISI certification process, manufacturers must be aware of certain key considerations:

• Product Specific Certification
• Factory Certification
• Surveillance
• Quality Control
• Marking Requirements Conformity

Benefits of BIS ISI Certification for Calcined Clay Based Portland Pozzolana Cement

The acquisition of BIS ISI Certification for Calcined Clay Based Portland Pozzolana Cement provides many benefits.

• Evidence of Product Quality
• Customer Satisfaction
• Market Access
• Government Purchases
• Competitive Edge
• Production Improvement

Documents Required for BIS ISI Certification

Proper documentation is among the key phases of the certification process. Despite the different documentation requirements according to the type of applicant and manufacturing plant, BIS mostly requires:

• Basic details of the manufacturing plant and the product line
• Evidence of the address of the manufacturing plant (ownership deed/rent deed/utility bill, etc.)
• Certificate of trademark registration (in case the brand name has been registered)
• Manufacturing license/ statutory approval (as applicable)
• Product drawings/designs
• Existing manufacturing capacity
• List of materials used and specifications
• Details of the manufacturing machines/equipment’s
• Factory layout plan including manufacturing area, testing area, and storage area
• Flow chart of the manufacturing process is provided
• Information on in-house test instruments and calibration details
• Quality control staff details
• Organizational structure of the factory

Proper documentation saves time from unnecessary inquiries.

Applicable Tests for Calcined Clay Based Portland Pozzolana Cement

Testing is done to prove conformity to IS 1489 (Part 2) according to the appropriate BIS standard. The actual tests done are based on the applicable requirements and conducted at an authorized BIS laboratory.

Common tests include:

These tests prove that the cement meets the required performance and durability specifications.

BIS ISI Certification Process for Calcined Clay Based Portland Pozzolana Cement

Step 1: Identify the Applicable Indian Standard

Determine the appropriate Indian Standard for the product. For Calcined Clay Based Portland Pozzolana Cement, the relevant Indian Standard would be IS 1489 (Part 2).

• Determine the BIS Requirements.
• Ensure the product conforms.
• Make improvements to the manufacturing process, where needed.

Step 2: Testing and Documentation of Product

The product needs to be tested in a BIS-approved and NABL-accredited lab.

• Test the product.
• Develop technical documents.
• Provide factory data.

Step 3: Making Application to BIS

File the BIS application online along with the necessary documents and payment of fees.

• Upload the test report.
• Factory data to be provided.
• Government Fee to be paid.

Step 4: Factory inspection by BIS

Inspection by the BIS official at the manufacturing plant.

• Assess the manufacturing process.
• Evaluate the Quality Control System.
• Take Samples, if any.

Step 5: Laboratory Report Submission

The taken samples will be tested, and the Lab Test Report (LTR) will be provided directly to BIS by the approved lab.

Step 6: Closure of Non-Conformities

In case any non-conformity exists, the manufacturer should:

• Take necessary corrective action.
• Submit revised documents.
• Address BIS observation.

Step 7: Paying Fees

Payment of the prescribed:

• License fee
• ISI Marking Fee

Step 8: Grant of ISI Licence

When all criteria have been satisfied, BIS awards the ISI License and the company is entitled to stamp its products with the ISI mark.

Estimated Costing & Timeline for BIS ISI Certification

The cost involved in getting BIS ISI Certification depends on the following:

• Product Category
• Test Criteria
• Size of the Factory
• Complexity of Documentation

Time involved depends on certain considerations like the state of documentation, laboratory tests, plant inspections, etc.

• Estimated time period: 30 – 40 working days
• AIF Products: Up to 180 days in some cases

Common Challenges Faced by Manufacturers

Many manufacturers face delays due to non-compliances that could have been avoided. The following are some of these issues:

• Incorrect understanding of the IS 1489 (Part 2) requirement
• Improper documentation
• Delayed lab test
• Non-compliance at factory testing
• Lack of adequate in-house quality control facilities
• Testing equipment not calibrated
• Delay in replying to BIS queries
• Incorrect online application submission

Why Choose UMSPCS for BIS ISI Certification for Calcined Clay-Based Portland Pozzolana Cement?

Steps Involved in Getting BIS ISI Certification for Calcined Clay Based Portland Pozzolana Cement include technical documentation, product testing, coordinating with laboratories and compliance with BIS guidelines. At UMSPCS, we streamline the process for you with complete assistance for certification.

Why You Can Trust UMSPCS with Your Requirements

• 6+ Years of Industry Expertise
• 600+ Completed Product Compliances
• Team of Regulatory Professionals
• Effective Process Management
• Proper Project Coordination
• BIS ISI Certification for Indian Manufacturers and BIS Certification for Foreign Manufacturers
• Complete Assistance for Compliance

If you are setting up your cement manufacturing facility or want to export cement to India, then we can assist you with this.

Conclusion

With the expansion of infrastructure and construction works in India, it is becoming increasingly important to have high-quality construction material. BIS ISI Certification of Calcined Clay Based Portland Pozzolana Cement as per IS 1489 (Part 2) ensures that the manufacturers have been manufacturing cement in compliance with national standards.

Besides complying with legalities, the BIS ISI Certification gives an additional boost to the product’s credibility and market acceptance. But the handling of the paperwork, laboratory test reports, plant inspection, and other BIS processes can get very complicated without expert guidance.

Want BIS ISI Certification for Calcined Clay Based Portland Pozzolana Cement?

Consult UMSPCS for any help in getting your BIS certification done.

Read more also: Get BIS Certification for Fixed General Purpose LED Luminaires

FAQs

1. Is the BIS ISI Certification Compulsory for Calcined Clay Based Portland Pozzolana Cement?

It is compulsory for those products that fall within the ambit of the relevant Quality Control Order (QCO).

2. What is the Indian Standard Applicable?

The Indian standard applicable for BIS ISI Certification is IS 1489 (Part 2). This specifies the quality, test and performance requirements of Calcined Clay Based Portland Pozzolana Cement.

3. Are the applications from foreign manufacturers also considered for BIS ISI Certification?

Yes, the application from foreign manufacturers may also be considered for BIS ISI Certification under the Foreign Manufacturers Certification Scheme (FMCS). The BIS license should be acquired first. 

4. How much time does it take to get BIS ISI Certification?

It normally takes 30 – 40 days based on tests, documentation, factory inspection and BIS clearance.

5. What documents are necessary for BIS ISI Certification?

BIS requires company documentation, specification of the product, test report, manufacturing information and quality control records among others.

6. Is factory inspection necessary for BIS ISI Certification?

Yes, a factory inspection by a BIS official is done to check the manufacturing facility, quality control system and conformity to IS 1489 (Part 2).