From bridges to industrial sheds, high-rise buildings, railway structures, transmission towers, and manufacturing plants, every construction depends on one single thing: structural steel. As the infrastructural sector of India keeps growing at a fast pace, there is an increasing demand for structural steel products of assured quality in India. But, manufacturing companies cannot manufacture and supply structural steel in India without meeting the quality specifications as mandated by the Bureau of Indian Standards (BIS).
If you are a manufacturer of Hot Rolled Medium and High Tensile Structural Steel as per IS 2062, then getting BIS ISI Certification for Hot Rolled Medium and High Tensile Structural Steel is definitely something that will help you achieve better quality standards.
In this blog, we will provide you with all the information related to BIS ISI Certification for Hot Rolled Medium and High Tensile Structural Steel. This includes information on the scope of the product, eligibility criteria, test specifications, certification process, documentation, costs involved, time taken, hurdles faced, and how UMSPCS can help you throughout the entire process.
Understanding IS 2062: The Standard Behind Structural Strength
The IS 2062 standard is considered to be one of the famous Indian standards in structural steel. It is developed and published by the Bureau of Indian Standards (BIS). The IS 2062 standard specifies the properties of Hot Rolled Medium and High Tensile Structural Steel, which is used in many different ways.
The specification includes:
- Chemical composition specifications
- Mechanical specifications
- Manufacturing specifications
- Test methods
- Dimensional specifications
- Surface quality specifications
- Inspection specifications
- Marking and Packaging Specifications
The main purpose of this Standard IS 2062 is to ensure sufficient mechanical properties of structural steel products.
What is BIS ISI Certification for Hot Rolled Medium and High Tensile Structural Steel?
BIS ISI Certification of Hot Rolled Medium and High Tensile Structural Steel is a conformity assessment scheme wherein manufacturers prove the compliance of their products to the requirements mentioned in IS 2062.
Upon successful completion of the certification procedure, manufacturers are entitled to affix the ISI mark to their products to signify compliance with Indian quality standards.
This provides assurance to consumers, contractors, project owners, and other concerned parties that the steel products conform to set safety and performance standards.
Why is BIS Certification Important for Structural Steel Manufacturers?
Getting the BIS certificate in India does not just mean meeting regulatory norms.
- Legal Entry into Markets: Certification ensures legal entry into markets where such compliance is necessary.
- Increases Credibility of the Product: The ISI logo acts as a mark of quality.
- Gives Customers Confidence: Government organisations and construction companies give preference to certified products.
- Promotes Good Reputation: Certification reflects the manufacturer’s commitment to quality.
- Minimises Quality Disputes: Products have undergone thorough testing and inspection before getting the certificate.
- Eligible for Tenders: Most government and infrastructure tenders favour the use of certified products.
Key Technical Requirements Under IS 2062
Manufacturers need to make sure that they comply with various technical requirements.
1. Chemical Composition Requirements
The steel must satisfy certain limits in:
- Carbon
- Manganese
- Sulphur
- Phosphorus
- Silicon
- Micro-alloying elements
Such chemicals influence strength, weldability, and durability.
2. Mechanical Properties Requirements
Products need to pass tests in terms of:
- Yield strength
- Tensile strength
- Elongation
- Impact resistance
Such properties define the structural qualities of steel.
3. Surface Quality Requirements
Products have to be free from:
- Too much rust
- Cracks
- Surface imperfections
- Laminations, etc.
4. Dimensions Tolerance
Dimensions must be within the stated tolerances according to the standard.
Applicable Tests for IS 2062 Certification
Tests are vital in showing compliance.
- Chemical Analysis Test
- Tensile Test
- Bend Test
- Impact Test
- Dimensional Inspection
- Surface Inspection
- Weldability Test
What tests are to be conducted will be determined by the type and grade of product to be certified.
Products Covered Under IS 2062
Standard IS 2062 comprises various types of structural steel products that have been widely used for construction and industrial purposes.
This includes:
- Structural Steel Plates
- Structural Steel Sheets
- Structural Steel Strips
- Structural Steel Sections
- Steel Angles
- Steel Channels
- Steel Beams
- Steel Flats
- Steel Bars
- Weldable Structural Steel Products
Step-by-Step Process for BIS ISI Certification for IS 2062
Step 1: Identify the Applicable Indian Standard
The certification process starts with the identification of the concerned Indian Standard that is applicable to the particular product. For Hot Rolled Medium and High Tensile Structural Steel, manufacturers have to follow all the requirements mentioned under IS 2062.
At this stage, manufacturers should:
- Have an understanding of the technical requirements of IS 2062
- Check product applicability under the standard
- Ensure that the manufacturing process is in sync with the requirement of BIS
- Upgradation of manufacturing and quality control system if needed
Stage 2: Product Testing & Documentation
Product testing needs to be done in a BIS approved and NABL accredited lab to check compliance with IS 2062 requirements.
These include:
- Testing of the product sample as per applicable parameters
- Preparation of technical documentation
- Preparation of manufacturing and factory information
- Quality control documentation
Completion of BIS application forms and supporting documents
Stage 3: BIS Application
The BIS application for the product can be submitted by the manufacturer via the BIS online portal once testing and documentation preparation are complete.
The BIS application usually includes:
- Test reports of the product
- Manufacturing and factory information
- Technical documents
- Quality control information
- Applicable government fees
After submission, BIS reviews the application and supporting documents for compliance.
Step 4: BIS Factory Inspection
An inspection of the manufacturing facility is carried out by BIS officials in order to ascertain whether the manufacturer is capable of producing products in compliance with the IS 2062.
In the inspection, BIS considers:
- Manufacturing process
- Production facility
- Quality control procedures
- Testing facilities and equipment
- Compliance management system as a whole
Product samples may also be collected by BIS during the inspection for independent testing.
Step 5: Sampling and Testing
Product samples are submitted to approved laboratories to check for conformity to IS 2062 requirements.
At this stage:
- Sampling and testing is done in the laboratory
- Compliance with technical specifications is checked
- Test report is compiled
Lab Test Report (LTR) is forwarded to BIS by the laboratory.
Step 6: Closure of Non-Conformities (If Any)
If there are any non-conformities observed at the stage of inspection and testing, then the manufacturer will have to take corrective action.
This may include:
- Implementation of corrective actions
- Update technical documentation
- Improve the quality control procedure
- Remedy deficiencies pointed out by BIS
All non-conformities should be resolved before proceeding further in the certification process.
Step 7: Payment of License and Marking Fees
After a successful evaluation, it is mandatory for the manufacturer to make payments for all the necessary BIS charges.
This generally includes:
- Annual license charge
- ISI charge
- All other necessary BIS charges
Payment of fees is mandatory for obtaining the license of the certification.
Step 8: Issue of ISI License
After completing all the steps of testing, inspection, documentation, and fee payment, the ISI license is granted by the BIS to the manufacturer.
With the issue of this license:
- The manufacturer is allowed to make use of ISI mark
- The certified products can be marked and sold in the market
- Ongoing compliance and quality maintenance requirements must be followed to retain certification
Documents Required for BIS Certification
Manufacturers require in general:
- Base data of the manufacturing unit and the product line
- Proof of the address of the manufacturing unit (ownership/lease deed, electricity bill, etc)
- Trademark registration document (when using the brand name and trademark)
- Manufacturing license/statutory clearances (wherever applicable, like pollution control and industry specific clearances)
- Drawing/design for the product
- Installed manufacturing capacity
- Material used in manufacture, together with the specification
- Manufacturing machinery and equipment details
- Factory layout indicating manufacturing/test/warehouse areas
- The process flow for manufacturing the product has been provided in detail
- Testing equipment available within the factory and calibration details
- Quality control staff details
- Organisational structure of the factory
Cost & Timeline of BIS ISI Certification for Hot Rolled Medium and High Tensile Structural Steel
Cost of certification depends upon several factors.
These factors comprise:
- Application fee
- Testing of product fee
- Inspection fee
- License fee
- Marking fee
- Consultancy fee of professionals
Since every project is different, the manufacturer must consider customised cost calculation.
The timeline will vary depending on whether the application is ready and complies with standards. In the case of Indian manufacturers, it takes 30 to 40 working days. Read more about BIS ISI Certification Consultant in Gujarat
Common Challenges Manufacturers Face
The problems that applicants face include:
- Incomplete Documentation: Lapses in documentation can lead to BIS inquiries.
- Product Testing Issues: Failure in testing non-conforming products.
- Weak Quality Systems: Poor quality systems may affect the approvals process.
- Slow Response to Inquiries: Communication issues can delay the whole process.
- FMCS Compliance: Foreign manufacturing companies find it difficult to meet Indian standards of compliance.
Why Choose UMSPCS for BIS Certification?
UMSPCS boasts over 6 years of industry experience and a proven history of handling 600+ product compliance projects for various industries.
Our expert team offers dependable, end-to-end BIS Certification services, offering you accurate advice and making sure you comply with all regulations and get your product certified smoothly.
- End-to-End Compliance Services
- Professional Help for Indian Manufacturers
- Specialised FMCS Support
- Quicker Approvals
Conclusion
Structural steel is an indispensable material in building the infrastructure and industrial development of India. It is very important that structural steel manufactured in India complies with the IS 2062 standard and attains the BIS ISI certification for hot rolled medium and high tensile structural steel.
If you want to get the BIS ISI certification for Indian manufacturer units or the BIS certification for foreign manufacturers via FMCS, then appropriate planning and consultation from experts will make it easier for you.
Start Your BIS Certification Journey with UMSPCS
Talk to us at UMSPCS for professional consultation regarding BIS certification of your structural steel.
Read more about BIS Certification Consultant in Ahmedabad and Surat, Gujarat
FAQs
- What is BIS ISI Certification for Hot Rolled Medium and High Tensile Structural Steel?
It is a certification which assures that the structural steel products meet the criteria laid out in IS 2062 and permits the application of the ISI logo.
- Is BIS certification necessary for IS 2062 structural steel products?
Manufacturers are advised to check the relevant Quality Control Orders and regulations to understand the necessity of obtaining certification.
- Who can apply for BIS certification?
Indian as well as foreign manufacturers producing the relevant structural steel products can apply.
- Which tests are needed for BIS Certification?
Standard tests involve chemical analysis, tensile test, bend test, impact test, measurement test, surface quality test.
- How long does BIS Certification take?
The certification process usually takes about 30 – 40 working days for Indian manufacturers and 5 – 6 months for foreign manufacturers.
- Can UMSPCS help foreign manufacturers in obtaining the certification?
Yes, we offer full FMCS services, including AIR documentation.
❓ Ask a Question
Have any doubts? Fill the form below and our team will respond shortly.
