An electricity meter has the function of recording power usage and also aids in working out how much electricity a consumer has to pay. Since even a minor error in measurement can have an impact on the accuracy of the bill, the quality and reliability of electricity meters is a major issue for manufacturers, utilities, and consumers.
For any business that manufactures or imports AC static watt-hour meters into India, obtaining BIS ISI Certification for AC static watt-hour meters is an important matter regarding compliance. As per the Indian Standard, IS 13779:2020, the specifications concerning performance, accuracy, and electrical safety of AC static watt-hour meters Class 1 and Class 2 have been laid down.
However, does it really matter whether all such meters must necessarily be compulsorily certified under the ISI mark? An insight into the present situation, Quality Control Orders, and special requirements for the product should be gained before manufacturing, importation, or sale in India.
Is Certification According to IS 13779 Made Mandatory by BIS ISI?
It all comes down to the regulatory requirements in question and the specific product in question that is being manufactured or imported.
The BIS Standards Portal shows that IS 13779:2020 – AC Static Watt-hour Meters, Class 1 and 2 – Specification is identified and currently has its certification status listed as voluntary. But here, the BIS Scheme-I classification of AC static watt-hour meters under IS 1379 is mandatory for certification. The company would have to verify the QCO concerned, its current status, the scope of the product, and any amendments made thereto before coming to the conclusion about whether certification is mandatory for them.
This is important for the manufacturers as the legal implications of voluntary certification and compulsory certification are different.
What Does IS 13779 Cover And Which meters does it include?
IS 13779:2020 is the Indian Standard applicable to AC static watt-hour meters of accuracy Classes 1 and 2; these meters measure the active electrical energy consumed over a period of time and are generally used in electricity metering applications.
The standard covers relevant technical requirements for meter performance, including:
- Measurement accuracy
- Electrical characteristics
- Insulation and electrical safety
- Electromagnetic compatibility
- Environmental performance
- Mechanical construction
The specific testing requirements will vary according to the relevant standard, the product’s configuration, and the BIS assessment. A useful technical reference for applicants is provided in the official BIS product manual for IS 13779:2020.
What is the Importance of BIS Certification for AC Static Watt-hour Meters?
It makes no difference whether certification is made mandatory or pursued on a voluntary basis; complying with the appropriate Indian Standard can provide considerable advantages.
- Reliable Electricity Measurement
- Product Quality and Safety
- Better Market Acceptance
- Regulatory Readiness
- Quality Control Across Production
Legal Framework and Certification Requirements for AC Static Watt-Hour Meter
The main legal basis for BIS product certification is the Bureau of Indian Standards Act, 2016, along with the relevant BIS Conformity Assessment Regulations and the applicable Quality Control Orders.
For AC static watt-hour meters, applicants should review:
- IS 13779:2020 and its relevant requirements.
- The present provisions concerning BIS Scheme-I certification.
- Any applicable QCO and later changes.
- The present product manual together with the inspection and testing plan.
- Conditions associated with the BIS license, marking, monitoring, and re-certification.
The standard and QCO should both be reviewed together; just because there is a standard, it does not necessarily mean that certification must be obtained for all products within the broad category.
Basic Requirements for BIS ISI Certification AC Static Watt-Hour Meter
Before applying for BIS ISI Certification for Indian manufacturers, manufacturers need to consider whether their product and manufacturing processes meet the requirements of the BIS ISI Certification.
Points of consideration include:
- Identification of the standard and the meter classification.
- Identification of the scope of the product, whether it is single-phase or three-phase.
- Consideration of the technical design, the components, and specifications.
- Manufacturing and quality control processes setup.
- Sorting out the necessary product samples and carrying out the tests.
- Getting the technical and legal documentation ready.
- Setting up the testing and inspection arrangements required by the relevant scheme.
When it comes to obtaining BIS Certification for foreign manufacturers, other factors may have to be taken into account, such as the foreign manufacturer’s eligibility under the relevant BIS scheme, the arrangements for factory inspections, the need for an authorised Indian representative where this applies, and the documentation that must be provided by overseas companies.
Documents Required for BIS Certification
The documentation needed will vary depending on the certification route and the applicant’s manufacturing setup; typically required records are:
- Basic details of the manufacturing facility and the product category
- Evidence of the address of the manufacturing facility (for example, a title deed or a utility bill)
- Trademark registration certificate (if the product uses a brand name that is trademarked)
- Manufacturing licence or statutory approvals as needed. This includes pollution control approvals, industry approvals, and similar permits.
- Product design details
- Installed manufacturing capacity
- Material composition, with specifications
- Details of the manufacturing machinery
- Floor layout of the factory premises (production facilities and testing facilities, storage facility)
- Detailed manufacturing process description is provided
- In-house testing facility and calibration details
- Quality control personnel details
- Organizational chart of the factory
The checklist for the final document should be checked again against the most recent BIS application requirements and the product manual for the relevant standard.
How to Obtain BIS ISI Certification Under IS 13779
The certification process can be divided into five practical stages.
Step 1: Identify the Applicable Indian Standard
The AC static watt-hour meters have to be evaluated in accordance with the relevant requirements of IS 13779:2020.
At this stage, manufacturers should:
- Look at the technical and performance requirements of the standard.
- State the meter classification that applies and the range of products concerned.
- Make sure that the product design conforms to the relevant specifications.
- Where appropriate, improve the manufacturing processes to deal with any compliance gaps.
Step 2: Product Testing and Documentation
Manufacturers are to prepare the product for testing and provide the technical documents required by the relevant BIS certification scheme.
This stage includes:
- Organising the testing via a laboratory that is recognised by BIS.
- Preparing drawings for the product, its specifications, and the details of its components.
- Gathering information about factories and manufacturing.
- Setting up procedures for quality control and testing.
Step 3: Submit the BIS Application
When the necessary documentation is ready, the manufacturer then submits the application via the relevant BIS online process.
The application may include:
- Product and manufacturing details.
- Documents of a technical nature and the relevant test reports.
- Quality-control information.
- The declarations and the relevant records that are required.
- Applicable government fees.
The BIS examines the application and the accompanying information in accordance with the appropriate certification procedure.
Step 4: Factory Inspection by BIS
When the relevant certification scheme requires it, BIS officials carry out inspections of the manufacturing facility in order to judge whether it is capable of producing compliant meters consistently.
The assessment may cover:
- Manufacturing processes and facilities.
- Quality-control systems.
- Testing and calibration equipment.
- The records relating to production and the procedures for inspection.
- Product samples can also be obtained for testing as specified in the scheme.
Step 5: Product Testing and Laboratory Report
The product samples that are required undergo testing in accordance with the relevant provisions of IS 13779, and the results are recorded in the corresponding laboratory test report and then evaluated as part of the certification process.
Step 6: Closure of Non-Conformities
The manufacturer has to deal with any defects that are found during testing or factory inspection before the certification can go ahead.
This may involve:
- Implementing corrective actions.
- Revising technical documents.
- Making improvements to manufacturing or quality-control procedures.
- Offering evidence that the observations which have been identified have been solved.
Step 7: Payment of Applicable Licence and Marking Fees
The manufacturer is then required to pay the relevant licence and marking fees in accordance with the present BIS fee structure after the necessary technical evaluation and conformity assessment have been carried out.
The exact charges depend on the rules that apply and the needed licences.
Step 8: Grant of BIS Licence and ISI Marking
When the various requirements have been met, BIS can issue the licence for the approved product range. The manufacturer has to comply with the licence conditions and is allowed to use the ISI Mark only in the way authorised by BIS.
Cost of BIS ISI Certification for AC Static Watt-Hour Meters
The overall cost of obtaining BIS ISI Certification for AC Static Watt-Hour Meters will depend on the product’s specifications, the testing needed, the manufacturing facilities involved, and the relevant BIS certification scheme. The main components of the cost may be:
| Cost Component | Estimated Cost (INR) |
| BIS Application Fees | ₹1,000 |
| Product Testing Charges | ₹15,000 – ₹2,50,000 |
| Factory Inspection Charges | ₹7,000 |
| Annual Licence Fees | ₹1,000 |
| ISI Marking Fees | As per applicable BIS norms |
| UMSPCS Consultancy Charges | ₹50,000 |
Timeline for BIS ISI Certification AC Static Watt-Hour Meter
For the Indian manufacturer, the process of certification would require around 30 to 40 working days, depending on the preparedness of the documents, the time schedule for testing of the products, the requirement for inspection of the factories, and the evaluation conducted by the BIS. Any delay in testing or correction of the application would increase the time required.
It is also important that before proceeding with the process, the manufacturer determines if certification of the products is mandatory as per the Quality Control Order (QCO) for that product.
Common Challenges Manufacturers Should Anticipate for AC Static Watt-Hour Meter
Businesses seeking BIS ISI Certification for AC Static Watt-Hour Meter may face challenges such as:
- Choosing the incorrect standard edition or certification pathway.
- The technical drawings or product specifications are incomplete.
- Failures that occur relating to accuracy or electrical performance.
- Poor calibration and quality-control records.
- The way the samples tested differ from normal production.
- The postponement of the laboratory testing or the factory inspections.
- There is uncertainty as to whether QCO applies and concerning the requirements for foreign manufacturers.
Considering these issues before you submit your application can help to cut down on delays that could have been avoided and increase the readiness of your application.
How UMSPCS Can Help with BIS Certification for AC Static Watt-Hour Meter
At UMSPCS, we help manufacturers and importers understand the regulatory requirements that are specific to a product and get ready for certification.
With 6+ years of compliance experience and exposure to 600+ product compliance requirements, our support can include:
- Regulatory assessment
- Documentation support
- Testing coordination
- Factory-readiness guidance
- Application assistance
- Foreign manufacturer support
- Query management
Our approach is product-specific, focusing on documentation and ensuring that the business makes sound decisions about compliance before investing in the certification process.
Conclusion
Since AC static watt-hour meters are vital for proper electricity metering, it is crucial for manufacturers and importers to comply with the corresponding Indian Standard.
The primary issue here is not only the existence of IS 13779 but whether the existing legislation requires you to obtain certification for your particular product. In order to draw any conclusions about compliance, it is imperative to analyze IS 13779:2020, the current BIS certification list, and QCO.
Connect with UMSPCS now to find out about the appropriate certification route, the documentation requirements, the testing needs, and the regulatory obligations applicable to your AC static watt-hour meter.
Read more also: Get BIS Certificate for Plugs, Socket, & Prepayment Energy Meters
FAQs
- Is it necessary to have BIS ISI Certification for AC static watt-hour meters?
The requirement will vary depending on the relevant QCO and the existing certification rules. Although the BIS Standards Portal classifies IS 13779:2020 as voluntary, this product is also included in the Scheme-I listing. It is necessary to verify the present legal position before taking any action.
- What does IS 13779:2020 refer to?
The Indian Standard sets out the requirements for AC static watt-hour meters of accuracy Classes 1 and 2.
- What is the difference between Class 1 and Class 2 meters?
The instruments belong to different accuracy classes as defined by the applicable standard, and the allowable measurement errors, together with the testing conditions, should be evaluated in accordance with the relevant standard requirements.
- Is it possible for manufacturers in India to apply for BIS certification?
Indian manufacturers can apply for the relevant BIS certification scheme, provided that the product requirements, manufacturing readiness, and the appropriate conformity assessment procedures are met.
- Is it possible for foreign manufacturers to obtain BIS certification?
Foreign manufacturers could possibly qualify under the relevant BIS scheme, provided that they satisfy the necessary documentation, factory assessment, representation, and other requirements.
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