In today’s rapidly growing agricultural area, successful irrigation systems are compulsory for monitoring the crop yields, consumption of water, and making sure sustainability for a longer period of time. Aluminium alloy welded tubes have become one of the most reliable components found in modern irrigation systems. The Bureau of Indian Standards (BIS) shared the IS 7092 (part-1): 1992, which at first specifically deals with these kinds of tubes. With the goal of ensuring BIS Certification for the Aluminium Alloy Welded Tubes in India through the quality, reliability, and security in water irrigation systems all across the nation.
What do you mean by Aluminium Alloy Welded Tubes?
Aluminium alloy strips ends joined together with welding techniques like electric resistance welding to manufacture aluminium alloy welded tubes by using the ISI mark. Several tubes are in need for :
- Systems for sprinkler irrigation
- Transportable pipeline for irrigation
- Transportation lines for farming water
- Distributor system for surface irrigation.
Their light nature allows for easy transportation and installation in the field of agriculture. At the same time, aluminium alloys offer resistance to corrosion, which is important especially in soils that are wet and have active soil conditions.
Scope of IS 7092 (Part 1): 1992
The requirement for welded aluminium alloy irrigation tubes as given in Indian Standards IS7092(part-1): 1992. The standard primarily addresses the following topics:
- Composition of materials
- Characteristics of materials
- Specific tolerance and specification
- Test guidance
- Certification and labelling
Establishing tubes that are capable of handling extreme internal pressure, stress from the environment, and extended exposure to water while preventing bending or leaking is the primary objective.
Key Technical Requirements Under the Standard
1. Material Composition
Certain aluminium alloys that provide strength, welding capacity, and resistance to corrosion need to be utilised during the manufacturing of the tube structure. In order to ensure a uniform outcome, the composition of the chemicals has to conform to the alloy grades accepted by the BIS ISI certificate mark.
2. Mechanical Properties
The standard determines the basic requirements for:
- Strength in bending
- Strength of revenue
- Expansion
- Test results dropping
These physical properties promise that the tube does not break or fracture under operational stress during irrigation.
3. Pressure Rating
In accordance with this standard, welded aluminium alloy tubes are usually constructed for handling working pressure for up to 1,000 KN/cm² for specified skinkler networks as well as other minimal-to-moderate-pressure drainage systems.
4. Dimensions and Tolerances
Required dimensions, thickness of walls, and appropriate tolerance are specified in IS 7092. Integration with water supply components, connections, and other equipment can be ensured by uniform sizing.
5. Testing and Inspection
Before BIS ISI certificate, tubes are required to pass through the following:
- Testing for hydrostatics
- Tests for smoothing
- Visual inspection
- Dimensional verification
These tests examine whether the tube is capable of withstanding the pressure of operation without bursting, and also whether the welded edge is reliable.
Mandatory BIS Certification and ISI Mark
The government of India recently placed several kinds of aluminium products in accordance with the Quality Control Orders (QCOs) in an effort to address increasing concerns about the security among consumers and product quality.
Manufacturers required:
- File a BIS certification application
- Provide samples to labs approved by BIS for examination
- Perform a factory inspection.
- Keep maintaining your Quality Control systems.
The product can carry the ISI mark, which indicates conformity to Indian standards, after it has been approved.
In the Indian market, where the QCO has effect and where it is illegal to distribute uncertified products
Benefits of Using ISI-Certified Aluminium Irrigation Tubes
1. Durability and Long Service Life
For a long time, performance in farming operations has been made possible by examining ISI-certified tubes for resisting corrosion and durability.
- Reduced Maintenance
Proper thickness of the wall and secure edges, decreases the possibility of leaking, resulting in lower maintenance costs.
3. Lightweight and Easy Installation
Aluminium tubes are lighter compared to steel pipes, which reduces labour and shipping costs.
4. Corrosion Resistance
Aluminium is very resistant to rust and chemical degradation as it develops a natural shield of oxide layers.
5. Market Credibility
The ISI mark enhances the reliability of manufacturers and government agencies.
Common Challenges in BIS Certification
Throughout the certification process, manufacturers face issues such as:
- Incomplete or incorrect documentation
- Inspection failure
- Lacking systems for quality control
- Bad factory surveillance preparation
These difficulties might increase expenses and delay certification. Advice from experts can help in successfully fixing these problems.
How Professional Support Simplifies Your BIS Journey
UMS Product Compliance Service (UMSPCS)– Trusted BIS Certification consultant in India. which offers complete guidance by experts from the initial stage to final approval. UMSPCS is a complete regulatory consultancy that assists manufacturers and brands to receive BIS certification as well as other required regulatory approvals by avoiding delays and stress.
What UMSPCS Offers
UMSPCS simplifies the whole BIS Certification for the aluminium alloy welded tubes in India journey by providing complete guidance from product evaluation to the license permit.
UMSPCS Services Include:
- Testing of products in BIS approved labs only.
- Preparing complete paperwork
- Submission of the application online through the BIS portal
- Preparing for factory audits
- Coordinating with BIS and handling the query
- Support in the approval of the license
- Support in renewal, amendment, and monitoring
UMSPCS works with Indian manufacturers, importers, and foreign manufacturers, ensuring faster approvals and zero compliance risks.
In Conclusion
Powerful, durable and effective irrigation system operation is represented by aluminium alloy welded tubes generated in line with IS 7092 (Part 1): 1992. Manufacturers have to stick to quality and testing standards so that they can lawfully market their goods in India, for the BIS Certification for the aluminium alloy welded tubes in India.
UMS Product Compliance Services Pvt. Ltd. (UMSPCS) gives expert support to accelerate the certification procedure, reduces the complications, and helps companies to enter new markets without incident when conforming to every single legal requirement.
Frequently Asked Questions:
- What is IS 7092 (Part 1): 1992?
IS 7092 (PART-1):1992 is an Indian Standard for aluminium alloy welded tubes for using the irrigation systems.
- Who issues this standard?
It is implemented by the Bureau of Indian Standards (BIS).
- Is BIS certification mandatory?
Yes. BIS certification is in line with the ISI mark, which is compulsory for the appropriate Quality Control Order.
- What tests are required?
Usually, the required tests are: Hydrostatic, tensile, flattening, and dimensional tests.
- How can UMSPCS help?
UMSPCS supports in preparing documentation, coordinating with tests, and approving the BIS certification.
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