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BIS Certification for Electrical Accessories Circuit Breakers

UMSPCS - BIS Certification for Electrical Accessories Circuit Breakers

BIS Certification for Circuit Breakers

Explore BIS requirements for circuit breakers used for overcurrent protection in household installations IS 8828. UMSPCS assists with compliance and certification.

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BIS ISI Certification for Electrical Accessories Circuit Breakers for Overcurrent Protection for Household and Similar Installations IS 8828

A circuit breaker is the initial step of protection in an electrical installation. A circuit breaker has to be capable of interrupting the circuit before any overload or fault energy is allowed to damage the installation.

The BIS ISI Certification for Electrical Accessories Circuit Breakers for Overcurrent Protection is included in BIS Compulsory Certification requirements due to safety considerations. IS 8828 is in the compulsory certification list of BIS and has now been revised in the list as IS/IEC 60898. In the case of AC circuit breakers, the applicable BIS product manual is IS/IEC 60898-1:2015.

UMSPCS assists manufacturers in understanding the applicable standard and arranges product testing, prepares BIS documentation, and manages the certification process of circuit breakers.

What Is BIS Certification for Circuit Breakers Under IS 8828?

BIS certification for circuit breakers is a conformity assessment programme that allows manufacturers to prove compliance with the requirements of applicable Indian Standards.

The original IS 8828 was for BIS ISI Certification for Electrical Accessories  Circuit Breakers protection of Household and similar installations. Currently, IS 8828 is listed on BIS's compulsory list with the note that it has been revoked and replaced by IS/IEC 60898. BIS has a product manual: IS/IEC 60898-1:2015 Electrical Accessories Circuit-Breakers for Overcurrent Protection for Household and Similar Installations Circuit breakers for a.c. operation.

The product manual available now contains the framework of certification, including guidelines for grouping, sample requirements, testing equipment, Scheme of Inspection and Testing, and scope of licence.

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What Does IS/IEC 60898-1:2015 Cover?

Yes, the category of circuit breaker that will be applicable is covered under mandatory BIS certification.

BIS earlier released a list of Schemes (IS) where IS 8828, BIS ISI Certification for Electrical Accessories Circuit Breakers protection for household and similar installations, is included. According to the list by BIS, it is stated that IS 8828 has been revised to IS/IEC 60898.

The technical committee report of BIS has classified the circuit breaker standards under the category of Compulsory certification under the Electrical Wires, Cables, Appliances and Protection Devices and Accessories Order, 2003 of the Govt. of India.

Hence, manufacturers should not only depend on the outdated IS 8828 reference for planning a new certification application. Specific product configuration should be checked for the current applicable standard and certification requirements.

Who Needs BIS ISI Certification for Circuit Breakers?

The BIS certification is applicable to manufacturers who are manufacturing circuit breakers that fall under the scope of the standard and compulsory certification requirements.

This can be for the manufacture of:

  • Household circuit breakers for AC circuits.
  • These circuit breakers were specifically designed for installations similar to this.
  • Any different rated current and pole combinations within the scope of the applicable standard
  • Circuit breakers delivered under various product classifications that fall within the scope of the licence.

The extent of the standard to which a standard circuit breaker conforms and to which a product is set up for use and the grouping requirements of BIS must be specified and not assumed to be the same for each type of circuit breaker.

Where Are These Circuit Breakers Used?

Typically, circuit breakers are used to protect electrical circuits against excessive current, and circuit breakers for the household and related installations are generally described by the above requirements.

Common uses may be:

  • Residential electrical installations
  • Apartment buildings
  • Offices
  • Commercial premises
  • Shops
  • Institutional buildings
  • Installations to provide similar low voltage electric service

The major function is to short the circuit under certain conditions of overcurrent and then to aid in the protection of the electrical wiring and equipment connected to it.

How to Obtain BIS ISI Certification for Circuit Breakers?

BIS compliance may be relevant to:

  • Indian Electric Iron Manufacturers
  • The leading manufacturer of foreign goods that are made in India.
  • Importers
  • Brand owners
  • OEM/ODM manufacturers
  • Enterprises that are starting to introduce their own label electric iron.

The BIS route and requirement for a representative should be determined on the basis of the manufacturing/supply arrangement for foreign manufacturers.

How to Obtain BIS ISI Certification for Circuit Breakers?

The certification process will be based on the BIS scheme and product requirements. Normally, for a Scheme-I product, the manufacturers have to prove conformity with documentation, manufacturing controls, testing, and BIS assessment.

Step 1: Determination of Applicable Indian Standard (IS)

Identification of IS code for the particular product.
This step includes:
  • Analysis of Product Type
  • Identifying a relevant IS code.
  • Review of compliance requirements.
  • Gap analysis of the manufacturing process.
  • Information regarding the quality compliance of BIS.

    • Step 2: Laboratory Testing & Documentation of Product

    The product has to be tested in a laboratory testing facility certified by BIS as well as accredited by NABL to ensure its compliance with the applicable standard.
    This step includes:
  • Testing of Product Samples
  • Preparation of Technical Documents.
  • Preparation of Technical Documents.
  • Collection of manufacturing information.
  • Quality Documentation
  • Preparing the application form

    • Step 3: Submission of Application to BIS

    After the completion of testing and documentation, the BIS application is filed.
    It includes:
  • Filing the BIS application
  • Submission of Lab Test Reports
  • Submission of factory information
  • Government fees have to be paid.
  • Initial checking is conducted by BIS officers.

    • Step 4: BIS Factory Inspection

    The BIS officers visit the manufacturing unit to confirm the applicability for the certification.
    BIS inspects for:
  • Manufacturing process
  • Production facilities
  • Quality assurance systems
  • In-house testing facilities
  • Product consistency

    • Step 5: Sample Testing and Laboratory Evaluation

    BIS can take samples of products for testing at an independent laboratory during this inspection.
    This stage includes:
  • Collection of samples by the BIS officials.
  • Laboratory testing
  • Technical evaluation of results
  • Laboratory Test Reports (LTR) must be submitted.

    • Step 6: Closure of Observations

    Any observations identified during inspection and/or testing must be treated as corrective actions and must be taken before approval.
    This may include:
  • Addressing BIS observations
  • Implementing corrective actions
  • Updating technical documents
  • Providing evidence of conformity
  • Closure of observations

    • Step 7: Paying Licence and Marking Fees

    Once the compliance is verified successfully, the applicable BIS fee should be paid.
    These include:
  • Annual licence fee
  • ISI marking fee
  • The BIS licence compliance conditions.

    • Step 8: Grant of BIS Licence

    Upon successful completion of all the requirements, BIS issues an ISI certification licence.
    Once the licence is issued:
  • An ISI mark can be applied for certified products.
  • The products can be legally manufactured and sold in India.
  • The manufacturers need to have continuous BIS compliance.

    • Documents Required for BIS ISI Certification of Electrical Accessories

    However, the specific documents needed will vary depending on the product and the certification scheme.

    The list of general required documents includes:

    • Basic details of the manufacturing unit & the product segment
    • Address proof of the manufacturing unit
    • Trademark certificate of the brand name
    • Manufacturing licence/statutory clearances
    • Product drawings/design specifications
    • Installed manufacturing capacity
    • Material list used and its specifications
    • Details of manufacturing machinery/equipment used
    • Floor layout of the factory premises
    • A detailed manufacturing process flow is included
    • Internal test equipment and calibration information
    • Quality control manpower information
    • Organisational chart of the factory

    BIS ISI Certification Cost for Electrical Accessories

    Many manufacturers ask how much certification will cost. The final price would be determined by:

    • Type of product
    • Indian standards that apply to the product
    • The quantity of models
    • Testing specifications
    • Requirements for factory audits
    • BIS fees from the government
    • Conditions for consulting services

    To determine the certification cost, an analysis would be necessary because every product type is unique.

    Particulars Estimated Cost (INR)
    Application Fees (BIS)
    ₹1,000
    Testing Charges (Lab Fees)
    15000- ₹2,50,000
    Factory Inspection Charges
    ₹7000
    Annual License Fees
    ₹1,000
    Marking Fees (ISI Mark Usage)
    As per BIS norms (based on production)
    Consultancy Charges (UMSPCS)
    ₹ 50000
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    BIS Certification Timeline for Electrical Accessories

    Approval period depends on the following:

    • Complexity of the product
    • Duration of testing
    • Preparation of documentation
    • BIS approval process
    • Inspection of the factory

    In general, the whole process takes about 30-40 days, although with proper planning and consultation by experts, the process can be expedited considerably.

    Key Testing Requirements for Circuit Breakers

    Circuit breakers that meet the applicable standard are tested for safety, construction, and performance.

    The requirements may focus on:

    • Temperature rise
    • Dielectric properties
    • Mechanical operation/endurance
    • Electrical endurance
    • Overload performance
    • Short-circuit performance
    • Tripping characteristics
    • Insulation-related requirements
    • Requirements for construction and terminals
    • Marking and product information

    The BIS product manual explicitly recommends to applicants the relevant test equipment, Scheme of Inspection and Testing, and test sequences as mentioned in IS/IEC 60898-1:2015.

    Laboratory information also demonstrates specific testing capabilities for short circuit, temperature rise, and electrical/mechanical endurance testing for applicable circuit-breaker standards offered by BIS.

    Common Reasons for Delay in BIS Certification for Electrical Accessories

    Circuit-breaker certification can take longer when manufacturers face issues such as:

    • Incorrect Standard Reference
    • Poor Product Grouping
    • Testing Failures
    • Incomplete Documentation
    • Factory Not Ready
    • Incorrect Marking

    The product manual and standard contain specific marking requirements. The older BIS STI also requires marking of circuit breakers as per the relevant clause of IS 8828 and the relevant Standard Mark requirements

    How Can UMSPCS Help With BIS Certification for Circuit Breakers?

    UMSPCS offers complete support to manufacturers for the BIS ISI Certification for Electrical Accessories Circuit Breakers

    We will provide support in the following ways:

    • BIS applicability assessment
    • Current standard identification
    • Review of product classification and grouping
    • Documentation preparation
    • Testing laboratory coordination
    • Make a plan for sampling and testing.
    • Test report review
    • BIS application assistance
    • Factory inspection preparation
    • BIS question and observation assistance
    • Licence scope assistance
    • Post-certification compliance guidance

    Rather than taking each circuit breaker as it is, the manufacturer's rating, poles, variants, and intended application are first reviewed to determine the certification approach. UMSPCS has been providing assistance to thousands of manufacturers & importers on their BIS CRS requirements for the last 6+ years with 600+ certifications. Also, get to know more about BIS ISI Certification for PVC Insulated Cables

    Conclusion

    BIS ISI Certification for Electrical Accessories Circuit Breakers for Household and Similar Installations is an important electrical accessory compliance requirement for manufacturers supplying products covered under the above mentioned compulsory compliance framework.

    IS 8828 is the product reference usually used in the compulsory listing in BIS, but it has been updated to IS/IEC 60898, notes BIS. The current BIS product manual for AC circuit breakers is based on IS/IEC 60898-1:2015.

    It is therefore prudent for manufacturers to check whether the current standard, product grouping, testing requirements, and scope of licence are met prior to the certification process.

    Need BIS Certification for Circuit Breakers?

    UMSPCS will be able to review your circuit-breaker product, identify your product's BIS requirements, arrange testing, compile documentation, and support you through the certification process.

    Talk to UMSPCS about your BIS certification needs for a circuit breaker.

    Frequently Asked Questions (FAQs)

    Yes, circuit breaker to be sold under compulsory certification requirements need to be BIS certified.

    Yes, any MCB that falls under the scope of the standard and compulsory certification must be certified by BIS.

    Temperature Rise, Dielectric, Endurance, Overload, Short Circuit, and other applicable performance tests.

    The cost is dependent on product variants, ratings, testing requirements, samples, laboratory charges, and applicable BIS fees.

    There will be variations in the timeline depending on the testing and documentation, factory readiness, product variants, and BIS processing.

    Yes, UMSPCS offers support for standard ID, testing, documentation, filing of application, and BIS certification.

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