BIS Certification for PVC Insulated Cables up to 1100V

Get expert guidance on BIS certification and ISI Mark requirements for PVC insulated cables up to 1100V IS 694:2010. UMSPCS supports manufacturers through testing and certification.

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BIS ISI Certification for PVC Insulated Cables Up to 1100V - IS 694:2010

Cables with PVC insulation have many applications in the electrical power and electrical light and wiring installation industry, because the quality of the conductor, the insulation, and the product construction directly influence the electrical safety and performance of the product.

For manufacturers who want to supply these cables in India, compliance with the relevant Indian Standard is not optional. IS 694:2010 Polyvinyl Chloride Insulated Unsheathed and Sheathed Cables/Cords with Rigid and Flexible Conductor for Rated Voltages up to and including 1100 V falls under the compulsory certification regime of BIS and is registered in the ISI Mark Scheme (Scheme-I).

All the requirements for certification of manufacturers are given in the BIS Product Manual for IS 694:2010, including product scope, testing, manufacturing controls, marking, etc.

UMSPCS assists manufacturers with BIS ISI Certification for PVC Insulated Cables Product Applicability Assessment, Review of IS 694 requirements, coordination of Testing, Technical Documentation, etc., with BIS Application filing, and also prepares for factory inspection and provides support in obtaining the BIS Licence.

What Is IS 694:2010 for PVC Insulated Cables?

According to the product manual from BIS, the product is the PVC-insulated, unsheathed and sheathed cables/cords with rigid and flexible conductors rated voltage up to and including 1100 V.

The standard specifies types of cable construction and types of cables for various applications and technical properties.

Other requirements in the BIS product framework are also related to conductors, insulation, sheathing, dimensions, electrical properties, mechanical properties,s and relevant performance tests.

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Who Needs BIS ISI Certification for PVC Cables?

The condition may be applicable to manufacturers of covered PVC insulated cables meant for the Indian market.

This may include:

PVC cable manufacturers
Electrical cable manufacturers
Wire and cable production plants
Manufacturers of electrical equipment that make cables.
OEM/ODM manufacturers
Third-party manufacturers in the brand's name
Covered cable manufacturers in India.

It is important for the manufacturers to check the exact construction of the cables, voltage rating, conductor type, and product category with the existing BIS scope prior to the initiation of the cable certification process.

Which PVC Insulated Cables Are Covered Under IS 694?

This standard, IS 694 specifies rigid and flexible conductors of PVC-insulated unsheathed and sheathed cables, the rated voltage of which is not more than 1100 volts.

The scope of this standard includes cables with:

Rigid conductors
Flexible conductors
Copper conductors
Aluminium conductors
Unsheathed construction
Sheathed construction
Single-core configurations
Multicore configurations
General-purpose cable categories covered by the standard

Please refer to the product manual of the BIS to determine the exact product categories, grouping and scope of certification that apply to a specific manufacturer's range of cables.

Some care should be taken to avoid confusing IS 694 with other cable standards. For instance, IS 1554 (Part 1) is a separate specification for PVC-insulated heavy-duty electric cables up to 1100 V.

What Are the Key Requirements Under IS 694?

The manufacturer should prove that the cable meets the relevant standards of IS694 for certification.

Significant compliance areas are:

Conductor requirements
Conductor resistance
Insulation dimensions
Choose appropriate sheath dimensions if using
Insulation resistance
Electrical performance
Mechanical properties
Tensile strength
Elongation
Ageing-related properties
High-voltage testing
If applicable, spark testing was conducted.
Heat-related performance
Where applicable, flammability requirements
Overall dimensions
Core identification
The marking and packing requirements will be followed.

The actual tests are determined by the type of cable and clauses applied. The existing laboratory database maintained by BIS contains details of laboratories for various requirements and products for testing.

What Testing Is Required for BIS Certification?

Product testing is a key step in the process of certifying PVC insulated cables for BIS.

Subjects for testing may include, but are not limited to:

Conductor resistance
Insulation resistance
High-voltage testing
Insulation thickness
Sheath thickness
The mechanical properties are determined both before and after ageing.
Flexibility, where applicable
To ensure the test is valid, use the spark test, if applicable.
Flammability-related tests
Overall cable dimensions
Core identification
Other tests listed for the corresponding cable type

BIS ISI Certification Process for PVC Insulated Cables

At UMSPCS, we have a systematic procedure for manufacturers to get BIS ISI Certification for PVC Insulated Cables

Step 1: Identification of Relevant Indian Standard

Step one consists of identifying the Indian Standard code for the product.

Product categories analysis

Identification of the relevant IS code

Analysis of the compliance requirements

Gap analysis in the manufacturing process

Leadership in meeting the BIS quality requirement

Step 2: Product Testing and Document Preparation

For this, the product needs to be tested in a lab that is NABL-certified and BIS-approved.
The following steps are part of this phase:

Sample analysis of the product

Preparation of the technical documents

Data collection about the manufacturing process

Quality records of superior quality

Form preparation

Step 3: Filing of the BIS Application

After completing testing and documentation, the BIS application needs to be filed.
The following steps are included in this phase:

BIS application filing

Test report submission

Factory information submission

Government fee payment

Initial BIS officers' scrutiny

Step 4: BIS Factory Inspection

An inspection of the factory is carried out by the BIS authorities to ensure that all the requirements for certification are met.
BIS inspects for:

Manufacturing process

Production facilities

Quality assurance systems

In-house testing facilities

Product consistency

Step 5: Sampling and Testing

Samples of the product can be collected during inspection and tested independently.
This step includes:

Sampling by the BIS officers

Tests conducted on samples in the laboratory

Evaluation of test results

Submissions of Lab Test Reports (LTR)

Step 6: Closure of Observations

In case there are any observations made through the inspection or testing, remedial actions will have to be taken.
It may include:

Addressing BIS observations

Taking corrective action

Updating technical documentation

Proof of compliance submission

Closing of observations

Step 7: Payment of License and Marking Fees

After compliance verification is successful, it is important to pay the required BIS charges.
Some of the fees include:

Annual Licence Fee Payment

ISI Marking Fee Payment

License Conditions Compliance

Step 8: BIS Licence Issue

On successful completion of all the processes, the BIS issues the licence certificate.
Once the license is issued, then:

The ISI mark can be applied to the licensed products

Products can be sold in India

Ongoing compliance will be needed by the manufacturers.

Documents Required for BIS ISI Certification for IS 694

However, the specific documents needed will vary depending on the product and the certification scheme.

The list of generally required documents includes:

Basic details of the product line and the manufacturing plant
Proof of the manufacturing address of the unit in the form of utility bills, a lease agreement, or title deeds
Trademark certificate of the brand name
Licences to manufacture and any statutory clearances
Product drawings and design specifications
Installed manufacturing capacity
Details of raw materials along with their specifications
Details of machinery employed in manufacturing
Factory layout plan including layout of manufacturing, testing, and storage area
Also included is the detailed manufacturing process flowchart
Testing facilities inside the factory along with calibration data
Quality control personnel details
Factory organisational chart

BIS ISI Certification Cost for IS 694

A lot of manufacturers enquire about the cost of certification.

The total cost would depend on:

Product type
Indian standard applicable to the product
Number of models
Testing requirements
Factory audit requirements
Government BIS fees
Requirements for consultant services

Particulars	Estimated Cost (INR)
Application Fees (BIS)	₹1,000
Testing Charges (Lab Fees)	15000- ₹2,50,000
Factory Inspection Charges	₹7000
Annual License Fees	₹1,000
Marking Fees (ISI Mark Usage)	As per BIS norms (based on production)
Consultancy Charges (UMSPCS)	₹ 50000

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BIS ISI Certification Validity for IS 694

The validity of the certificate depends on the certification system.

ISI Licence: Generally valid for the time stipulated by the BIS regulations.
CRS Registration: Valid for 5 years.
Certification of Foreign Manufacturers: Valid according to BIS licensing and renewability provisions.

Manufacturers have to make sure that their certificates are renewed in time to ensure production and sales continuity.

How Long Does BIS ISI Certification Take?

The certification process may take different durations based on the product scope, sample preparation, laboratory testing, documentation, factory readiness, and BIS assessment.

For cable manufacturers, testing may be especially significant since cable constructions and categories may differ in their testing needs.

Therefore, a realistic timeframe should only be considered after examining the manufacturer's product scope and certification requirements.

Common problems include:

Incorrect product classification
Choosing an inappropriate IS standard.
Incomplete technical documentation
Testing failures
Incorrect cable specifications
Inadequate testing facilities
Missing calibration records
Poor quality-control documentation
Product grouping issues
Factory-readiness problems
Responses to BIS observations that are a bit late.

Proper product and factory compliance assessment can help identify these issues ahead of time.

How Can UMSPCS Help With BIS Certification for PVC Cables?

UMSPCS assists manufacturers in all phases of BIS ISI Certification for PVC Insulated Cables as per IS 694.

Our services include:

Product applicability assessment
IS 694 scope review
Product category identification
Technical documentation support
Product grouping guidance
Laboratory coordination
Product testing assistance
BIS application filing
Factory inspection preparation
BIS query handling
Observation closure support
BIS licence assistance
Post-certification compliance guidance

We approach the scenario by taking into consideration the actual range of cables manufactured and then designing the certification programme around the relevant BIS regulations. UMSPCS can help the manufacturers with their product certification processes in an organised manner by having 6 years of experience and 600+ product compliance requirements. Also, read more about BIS ISI Certification for Tungsten Filament General Service Electric Lamps.

Conclusion

The BIS ISI Certification for PVC Insulated Cables under IS 694:2010 is an important compliance requirement for manufacturers who supply PVC-insulated cables for working voltages up to and including 1100 V in India.

The BIS certification is not limited to testing. The manufacturer should ensure that their product specification, manufacturing process, testing facilities, quality control,nd documentation are aligned with the relevant BIS requirements.

At present, BIS has registered IS 694 under the Scheme I ISI Mark certification programme, whereas its product manual and laboratory systems offer the technical and testing basis of the certification.

Looking for BIS ISI Certification for PVC Insulated Cables?

The UMSPCS can help you evaluate your cable range, determine the relevant IS 694 requirements, arrange testing, prepare technical documentation, and facilitate the BIS certification process.

Contact UMSPCS for your range of PVC cables and BIS certification requirements.

Frequently Asked Questions (FAQs)

IS 694 covers PVC insulated unsheathed and sheathed cables/cords having rigid and flexible conductors rated for voltages up to and including 1100 V.

Depending on the type of cable, various electrical, mechanical, dimensional, insulation, and ageing performance tests could be involved.

The cost would depend on the product scope, testing requirements, laboratory costs, BIS fees, etc.

Yes, foreign manufacturers who are eligible can go through the relevant BIS certification route for supplying the covered product in India.

Yes, UMSPCS can assist you with product evaluation, testing, documentation, application filing, factory preparation, and BIS licensing.

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BIS Certification for PVC Insulated Cables up to 1100V