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Super Sulphated Cement

BIS ISI Certification for Super Sulphated Cement

Need BIS ISI Certification for Super Sulphated Cement? UMSPCS helps manufacturers with testing, documentation, application filing, and complete BIS certification support under IS 6909.

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BIS Certification for Super Sulphated Cement (IS 6909): Process, Testing & Documentation Guide

It is important to understand the significant part that the cement industry plays in infrastructure development in India. However, quality and durability have been the key factors for any successful construction project. In view of the increasing demands of sustainable and high-quality cement products, the manufacturers must ensure that their products adhere to strict quality standards set up by the regulatory authorities.

Super Sulphated Cement (SSC) is an advanced type of cement characterized by resistance to sulphate attack, low heat of hydration and durability under aggressive environments. However, in order to manufacture and sell this type of cement in the Indian market, it is mandatory to get BIS Certification for Super Sulphated Cement in compliance with Indian Standard.

As per the BIS Certification Program, the Super Sulphated Cement falls under the scope of IS 6909:1990 - Specification. It is mandatory for the manufacturers to get an ISI Mark license from BIS that would prove their products are compliant to quality and safety standards.

We help manufacturers in getting BIS ISI Certification for Indian Manufacturers and BIS Certification for Foreign Manufacturers.

What is Super Sulphated Cement?

Super Sulphated Cement is a special grade blended cement produced using a blend of the following:

  • Granulated blast furnace slag
  • Calcium sulphate (gypsum)
  • Portland cement clinker or any other acceptable material

Super Sulphated Cement, unlike ordinary Portland cement, consists of a higher proportion of slag, which makes it highly resistant to sulphate conditions and corrosive agents.

Some of its typical uses include:

  • Marine construction projects
  • Sewage treatment facilities
  • Chemical industries
  • Underground construction projects
  • Projects where foundations are exposed to sulphate soil conditions
  • Industrial construction projects

Due to its distinct qualities, consistency in the quality of Super Sulphated Cement becomes very important, which makes BIS Certification in India a necessary compliance.

Understanding BIS Certification for Super Sulphated Cement (IS 6909)

The BIS Certification for Super Sulphated Cement is awarded through the BIS Product Certification Scheme (Scheme-I). In this scheme, manufacturers are expected to prove the compliance of their manufacturing plants and products to Indian Standards.

The BIS ISI Certification enables the manufacturers to make use of the ISI Mark for their cement products, which shows their compliance to the standards of BIS.

For the manufacturers, getting BIS ISI Certification for Super Sulphated Cement is an easy way of ensuring product reliability and acceptance

Products Covered Under BIS Certification for Super Sulphated Cement

The BIS certification is required from the manufacturer of:

  • Super Sulphated Cement conforming to IS 6909
  • Cement produced for construction purposes
  • Cement products used for industrial and infrastructure projects

Domestic as well as foreign manufacturers of Super Sulphated Cement in India have to meet BIS standards.

Key Aspects of BIS Certification for Super Sulphated Cement

The BIS Certification requires the following steps to be completed:

1. The Product Compliance Test

The product needs to comply with all technical requirements laid down in IS 6909.

2. Factory Assessment

BIS conducts an assessment of manufacturing facilities, manufacturing process, and quality system.

3. Product Testing

Testing is conducted by laboratories approved by BIS for verifying the performance of the product.

4. Quality Control Process

Maintaining the quality of the product through testing.

5. BIS Inspection

Conducted factory inspections by BIS inspectors.

BIS Certification Process for Super Sulphated Cement (IS 6909)

Certification procedure includes the following steps:

Step 1: Identification of Relevant Indian Standard

Manufacturers should identify IS 6909:1990 – Super Sulphated Cement and comply with BIS criteria.
Key Criteria for Compliances:.
  • Comprehending product specifications
  • Ensuring manufacturing process as per BIS criteria
  • Enhancing manufacturing process, if needed
  • Step 2: Product Testing & Documentation

    Product testing is done at a BIS recognized and NABL accredited laboratory. br>This includes:
  • Product testing as per IS 6909 criteria
  • Preparation of technical documents
  • Collection of factory and manufacturing information
  • Filling of BIS application document
  • Step 3: BIS Application Filing

    The BIS application form is filled online with necessary documents to BIS.
    Necessary documents include:
  • Test Reports
  • Factory Information
  • Quality Control Documents
  • Application Forms
  • Relevant BIS Fees
  • Step 4: BIS Factory Inspection

    Inspection by BIS personnel includes:
  • Manufacturing Process
  • Manufacturing Facilities
  • Quality Control System
  • Testing Facilities
  • Step 5: Product Testing & LTR Submission

    Sample collection from the inspection process is done for testing at an approved laboratory.
    Process includes:
  • Product sample analysis
  • Preparation of Lab Test Report (LTR)
  • Submission of reports directly to BIS
  • Step 6: Non-Conformities Closure

    In case if BIS finds any non-conformities, then:
  • Corrective action will be taken
  • Clarification submission on issues
  • Resolve quality or documentation gaps
  • Step 7: Payment of License & Marking Fees

    On successful evaluation, manufacturers will have to pay:
  • BIS license fee
  • ISI marking fee
  • Step 8: Awarding of ISI License

    After performing all the tests and inspections and after making payments, the ISI License is awarded by BIS.
    The manufacturers are now authorized to:
  • Mark ISI on their product
  • Manufacture and sell Super Sulphated Cement as per BIS Standards
  • Demonstrate compliance with BIS standards
  • Documents Required for BIS Certification of Super Sulphated Cement

    Generally, manufacturers have to provide:
    • Basic information about the manufacturing plant and the product group
    • Manufacturing plant address proof (document showing ownership or lease agreement, etc.)
    • Certificate of trademark registration (if the product has been registered)
    • Manufacturing licence/statutory permissions (if any, such as pollution control and other statutory permissions of the industry)
    • Drawings of the product design
    • Total installed capacity for manufacturing
    • Raw material list and specifications
    • Details of manufacturing plant machinery/equipment
    • Layout of the manufacturing plant, including the manufacturing and testing area and storage area
    • A complete manufacturing process flow chart is given below
    • In-house testing equipment/calibration information
    • Information regarding the quality control staff
    • Organisational structure of the manufacturing plant

    Cost of BIS Certification for Super Sulphated Cement

    The price of acquiring BIS Certification is influenced by various aspects like:

    • Government of BIS charges
    • Product test charges
    • Laboratory costs
    • Factory inspection charges
    • Documents requirements
    • Consultancy charges
    Particulars Estimated Cost (INR)
    Application Fees (BIS)
    ₹1,000
    Testing Charges (Lab Fees)
    15000- ₹2,50,000
    Factory Inspection Charges
    ₹7000
    Annual License Fees
    ₹1,000
    Marking Fees (ISI Mark Usage)
    As per BIS norms (based on production)
    Consultancy Charges (UMSPCS)
    ₹ 50000

    Timeline Required for BIS Certification

    Timeline will depend on the level of documentation readiness, tests and BIS analysis.

    In general:         

    • Time taken: 30 - 40 working days
    • For AIF Products: up to 180 days, in certain cases

    Common Challenges During BIS Certification

    Some of the problems which the producers encounter include:

    • Incorrect Documentation: Lack or error in documentation may affect application processing.
    • Issues with Product Testing: Not meeting IS 6909 standards may lead to the need for corrective measures.
    • Familiarity with the BIS Process: The process is highly technical and requires proper knowledge.
    • Challenges for Foreign Producers: Foreign producers may find issues with AIR appointments and BIS communications.

    Applicable Tests for Super Sulphated Cement as per IS 6909

    Important tests carried out for BIS certification are:

    Physical Tests

    • Fineness test
    • Standard consistency test
    • Setting time test
    • Soundness test
    • Compressive strength test

    Chemical Tests

    • Magnesium oxide content
    • Sulphate content
    • Sulphur trioxide content
    • Loss on ignition
    • Insoluble residue

    Performance Tests

    • Strength development test
    • Durability test

    Testing needs may differ depending upon the BIS testing requirements and product specifications.

    How UMSPCS Helps You Obtain BIS Certification for Super Sulphated Cement

    Getting BIS certification involves the need to possess technical knowledge and appropriate regulatory coordination. UMSPCS is there to provide end-to-end solutions for manufacturers applying for BIS certification in India.

    UMSPCS with 6+ years of experience and solutions for 600+ product compliance requirements will be able to help you get through the difficult process of obtaining BIS certification with ease.

    Our services include:

    • Product standard identification
    • Analysis of BIS requirements
    • Document preparation
    • Coordination with laboratories
    • Application submission
    • Factory inspection
    • BIS queries
    • Certification approval support

    Conclusion

    BIS Certification of Super Sulphated Cement according to IS 6909 is necessary for the manufactures in order to secure regulatory compliance and market acceptance along with customer satisfaction.

    Be it the BIS ISI Certification for Indian Manufacturer or BIS Certification for Foreign Manufacturers, proper assistance would make your task easy.

    UMSPCS makes sure that your task of obtaining BIS certification is done in an effective manner.

    If you wish to get BIS Certification of Super Sulphated Cement done in an efficient way then you can contact UMSPCS for proper guidance. Also get to know more about BIS ISI Certification for Portland Slag Cement.

    Frequently Asked Questions (FAQs)

    Yes, manufacturers of Super Sulphated Cement as per IS 6909 are required to have BIS certification prior to launching their product in India.

    Super Sulphated Cement is governed by IS 6909:1990 as per Bureau of Indian Standards.

    Yes, foreign manufacturers are eligible for obtaining BIS certification for their products as FMCS through Authorised Indian Representative.

    Testing will be done on chemical analysis, compressive strength, fineness, setting time, soundness, and other criteria under IS 6909.

    Typical time is between 30 - 40 working days for Indian manufacturers whereas it will depend on compliance criteria for foreign manufacturers

    Documents include factory information, manufacturing process, test reports, quality control and legal documents of the company.

    This cost will depend upon various factors like testing costs, BIS charges, the location of the plant, etc.

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