BIS Certification for AC Watt Hour Meters

Learn about BIS certification for AC Watt Hour Meters in India. Get expert assistance Like UMSPCS with ISI Mark certification, testing, documentation, and BIS license requirements.

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BIS ISI Certification for AC Watt-Hour Meters (IS 13010) - Trusted BIS Consultant in India

The first thing to understand about electricity billing is the AC Watt-Hour Meter. Regardless of whether it is installed in houses, commercial buildings, or any industrial structure, the AC Watt-Hour Meter is required to keep the track record of electricity usage. Any error in calculation can cost you dearly because it can result in disputes, financial losses, and regulatory actions. To ensure that this does not happen, the Government of India has imposed quality specifications on electrical measuring instruments in accordance with the Bureau of Indian Standards (BIS).

For those who make AC Watt-Hour Meters for the Indian market, BIS ISI Certification for AC Watt-Hour Meters becomes a must as per Quality Control Order (QCO). Compliance with IS 13010 ensures that the products comply with prescribed Indian standards before being made available for supply in India.

Both Indian manufacturers, seeking BIS ISI Certification for Indian Manufacturers and Foreign Manufacturers needing BIS Certification for Foreign Manufacturers should be aware of the process of certification.

At UMSPCS, we help in all aspects of the certification process right from identification of the standard, lab testing, documentation, BIS ISI application preparation and communication with BIS authorities.

What is BIS ISI Certification for AC Watt-Hour Meters (IS 13010)?

BIS ISI Certification for AC Watt Hour Meters is the conformity assessment scheme which is managed by BIS Scheme-I of Schedule-II of the BIS (Conformity Assessment) Regulations, 2018. The license permits the manufacturers to apply the ISI Mark on the conforming products once conformity to the relevant Indian Standard is proven.

The manufacturers of AC Watt Hour Meters covered under IS 13010 need to ensure conformity to the relevant requirements through the following means:

Testing of the product in BIS recognized laboratories
Management & Manufacturing controls
Inspection of the factory by BIS (as applicable)
Adherence to the Scheme of Inspection & Testing (SIT)
Surveillance & Quality Assurance

Once conformity is successfully demonstrated, BIS issues the license which enables the manufacturer to use ISI Mark on the conforming products.

Why is BIS ISI Certification Mandatory?

The Government of India regularly issues Quality Control Orders (QCOs) to control the production of those goods which have an immediate effect on the safety of the consumers, public interest, infrastructure, and industry.

Goods issued under such QCOs cannot be manufactured, imported, sold, stored, or distributed in India without the compulsory BIS ISI license and mark.

For the manufacturer, getting BIS ISI certification in India will help him to ensure:

Indian compliance
Quality of goods
Correct electricity measuring
Consumers' trust
Protection from regulatory punishment
Market reputation

Not adhering to the mandatory BIS norms may lead to regulatory measures or punishments under BIS act.

Products Covered Under IS 13010

Scope of IS 13010 covers AC Watt-Hour Meters in accordance with the requirements mentioned in the respective Indian Standard.

Based on the notified scope by BIS, products covered may be any of the following:

AC Watt-Hour Meters
Energy Meters covered by IS 13010
Utility energy measurement instruments in the notified scope
Energy consumption measuring devices in accordance with the respective standard

It is advised that manufacturers must check whether their product is in the notified scope before making the application to BIS as wrong product classification is the primary reason for certification delay.

Key Technical Requirements Under IS 13010

Certification for IS 13010 is attained through the achievement of compliance with technical requirements set out in the standard. The following are some of the compliance areas:

Product Design Compliance
Manufacturing Quality Control
Quality of Raw Materials
Testing and Inspection
Traceability

Benefits of BIS ISI Certification for AC Watt-Hour Meters

BIS Licence for AC Watt-Hour Meters has many benefits from both commercial and regulatory perspectives.

Regulatory Compliance
Market Acceptance
Customer Confidence
Opportunities for Business Growth
Quality of Product
Competitive Edge

Basic Requirements Before Applying for BIS ISI Certification

However, before embarking on the certification process, it is important that the manufacturers make adequate preparations.

The following are some of the prerequisites:

Production plant with adequate production facilities
A quality control system for manufacture and inspection
Testing facilities as per the Scheme of Inspection and Testing
Technical manpower
Product design as per IS 13010
Manufacturing and quality records available
Equipment calibration
Sample of product for laboratory testing
Other necessary documents
Conformity to relevant BIS guidelines

Proper preparation will help avoid delays in the evaluation process.

Eligibility Requirements for BIS ISI Certification for AC Watt-Hour Meters

Eligibility for BIS ISI Certification for AC Watt-Hour Meters must be confirmed before submitting an application to BIS. It should be noted that BIS ISI Certification is issued for the manufacturing unit and not for the trader, importer, or distributor.

For Indian Manufacturers

Indian manufacturers are eligible to apply for BIS ISI Certification for Indian Manufacturers provided that:

Manufacture AC Watt-Hour Meters under IS 13010
Have a manufacturing unit in India
Have an internal quality control system in place
Have the necessary testing facility available or access to BIS-approved testing facility wherever needed
Show consistent compliance with the relevant Indian Standard
Commitment to comply with the Scheme of Inspection and Testing (SIT) issued by BIS

For Foreign Manufacturers

Foreign manufacturers having manufacturing units outside India who wish to supply AC Watt-Hour Meters in the Indian market are supposed to get their BIS Certification for Foreign Manufacturers under FMCS.

For foreign manufacturers, it is generally required to have a:

Manufacturing facility outside India
Products manufactured under IS 13010
Authorized Indian Representative (AIR), wherever applicable
Facility for BIS inspection of factory

Compliance with all BIS requirements in respect of documentation

Applicable Tests for AC Watt-Hour Meters (IS 13010)

In order to show adherence to the IS 13010, the product is subjected to tests carried out in a BIS-approved laboratory. Testing procedures would vary depending on the particular edition of the standard and BIS specifications.

Typically, the standard measures the product based on the following parameters:

Construction Examination
Performance Accuracy
Starting Performance Test
No-Load Test
Power Consumption Test
Insulation Resistance Test
High Voltage Test
Temperature Rise Test
Mechanical Strength Test
Environmental Performance Tests

Step-by-Step BIS ISI Certification Procedure for AC Watt-Hour Meters

Step 1: Identify the Applicable Indian Standard (IS 13010)

This is the first step to confirm that AC Watt-Hour Meter comes under IS 13010 and conforms to all the BIS specifications.
The manufacturers must:

Ensure the product scope under IS 13010

Design and manufacture the product as per the standard

Revamp manufacturing process if required

Step 2: Testing and Documentation of the Product

The product is tested in a laboratory accredited by the BIS for conformity to IS 13010.
At this stage:

Products are tested

Technical documentation is done

Records of manufacturing and quality are maintained

Application forms for BIS are filled up

Step 3: Submission of Application

Once the testing and documentation have been done, the application is submitted online to the BIS.
Generally, the application would contain:

Test report from laboratory

Information about factory and manufacturing

Technical documentation

BIS fees applicable

BIS analyzes the submitted application.

Step 4: BIS Factory Inspection

Inspection of the manufacturing facility by BIS officials involves:

Manufacturing process

Production facility

Quality control process

Testing facility

Sample products may be collected by the BIS for testing.

Step 5: Product Testing & Submission of Lab Test Report

The collected sample products will be tested in the selected laboratory. The laboratory will submit the LTR directly to BIS.

Step 6: Closure of Non-Conformities (If any)

If BIS observes any non-conformities during inspection or testing, then the manufacturer needs to:

Take corrective action

Submit revised documents, if necessary

Conform to all the observations made by BIS.

Step 7: Payment of License & Marking Fees

On successful evaluation, BIS needs to pay the following fees:

License Fee of BIS

ISI marking fee

Step 8: Granting of ISI License

After fulfilling all the requirements, BIS issues ISI License to enable the manufacturer to apply ISI mark to the AC Watt-Hour Meters as per IS 13010.

Documents Required for BIS ISI Certification

A full set of documentation is necessary to get BIS ISI Certification in India. Sometimes, missing or wrong documents lead to a delayed process of certification.

Required documents can be:

Basic information about the manufacturing unit and product category
Proof of address of the manufacturing unit (property deed, electricity bill, etc.)
Registration certificate of the trademark (if brand name is used)
Certificate of manufacturing licence or statutory approvals (when applicable, like pollution
control and industrial approvals)
Product drawings / design
Installed capacity of manufacturing
Materials used in the process and its specification
Machinery/equipment used in the manufacturing
Layout plan of the factory, including production and testing area and warehouse area
Flowchart of the manufacturing process is provided.
Information about test equipment used in the factory
Information about quality control staff
Organisation chart of the factory

Factors Affecting the Cost of BIS ISI Certification

There is no static cost for getting ISI Mark Certificate for AC Watt-Hour Meters. The total cost incurred is based on various considerations.

They may include:
Application charges at BIS
License charge
Testing cost of product
Cost at laboratory
Cost for factory inspection

Particulars	Estimated Cost (INR)
Application Fees (BIS)	₹1,000
Testing Charges (Lab Fees)	15000- ₹2,50,000
Factory Inspection Charges	₹7000
Annual License Fees	₹1,000
Marking Fees (ISI Mark Usage)	As per BIS norms (based on production)
Consultancy Charges (UMSPCS)	₹ 50000

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Expected Timeline for BIS Certification

The certification process will vary according to the completeness of the application, product readiness, testing schedules, and BIS evaluation.

Estimated time required: 30 - 40 working days
AIF Products: Upto 180 days, in certain cases

Delay in process is usually due to incomplete documentation, non-compliant testing reports and observations made during Factory Inspection.

Common Challenges Faced by Manufacturers

While the process of getting certified may seem to be simple enough, it is common for manufacturers to run into problems due to various reasons.

These include:

Choosing the Right Standard
Documentation Problems
Non-Conformity in the Lab
Incompatibility at the Factory
Regulatory Changes
Approval Process Delays

Partnering with a professional BIS Consultant in India will help manufacturers avoid running into these problems.

How UMSPCS Simplifies the BIS Certification Process

Certification may take a lot of your time on its own account, due to the need for processing the documents, testing products, inspecting factories, and communicating with BIS.

With 6+ years of experience and 600+ product compliances under our belt, we will help Indian and foreign manufacturers to go through the certification process easily and avoid compliance issues.

Services offered by UMSPCS include:

Verification of product scope according to IS 13010
BIS compliance gap analysis
Communication with BIS-approved laboratories
Technical documentation preparation and check-up
Filing and submission of BIS applications
Inspection of factory
Answering of BIS observations and questions
BIS licence grant, renewal and compliance

Conclusion

Since the proper electricity metering is a critical factor in ensuring correct billing and management of energy, it is imperative that the product quality remains high. The BIS ISI Certification of AC Watt-Hour Meters shows that the product meets the criteria of quality, safety, and performance set by IS 13010 and follows the required BIS regulations.

No matter whether you seek to get the BIS ISI Certification in India for a new product or are looking to expand your manufacturing activities, it is important to prepare properly and follow the process set by BIS.

Here at UMSPCS, we have been dedicated to making the BIS ISI Certification process easier for all manufacturers in India and outside it. With our help, we can provide you with all kinds of compliance assistance that you need from product evaluation to BIS application.

Feel free to contact us for a consultation and let us help you ensure the proper certification of your AC Watt-Hour Meters according to IS 13010 requirements. Also get more information about RCBO BIS Certification.

Frequently Asked Questions (FAQs)

Yes, if falling under the relevant Quality Control Order (QCO), BIS ISI Certification must be obtained by manufacturers prior to manufacture, import and sale of AC Watt-Hour Meters in India.

Indian manufacturers as well as foreign manufacturers of AC Watt-Hour Meters as per IS 13010 can apply. An Authorized Indian Representative (AIR) is generally required from foreign manufacturers.

The relevant Indian Standard is IS 13010, specifying the quality and testing requirements for AC Watt-Hour Meters.

Duration depends on product testing, documentation and BIS inspection of the manufacturing facility (if required).

Documents include company registration, manufacturing information, factory layout, quality documentation, calibration certificates, product specifications and laboratory testing reports.

Yes, the foreign manufacturer can be granted a BIS ISI Certification provided that he satisfies all the BIS standards.

The BIS consultant will help you with the process of documentation, testing, applications, and coordination with the BIS.

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BIS Certification for AC Watt Hour Meters